40mm Part Information

New for 2016:

New Air spring Not backwards compatible (must replace tube with dimpled tube as well as air spring), not travel adjustable
Revised RC2 Damper Updated rebound tune, backwards compatible with prior models
New RC FIT4 Replaces O/B R, backwards compatible with prior models
New Lowers Same casting, new no flange dustwipers (26in and 27.5in lowers can be swapped to change wheel size)
New Dustwipers New no flange dustwipers, backwards compatible with prior models
Air Volume Spacers Can change compression ratio
Hoopster Retaining ring New neg plate for coil sprung (P-SE) forks

 

2015 parts not compatible with 2016 forks:

Coil Neg Air Springs Will continue to be supported
Dustwipers No flange dustwipers backwards compatible.

 

Maintenance Info:

Service Interval Full Service 125 hours
803-00-946 Kit: Dust Wiper, Forx, 40mm, Low Friction, No Flange
803-00-964 Seal Kit: 40 FLOAT NA2 Rebuild
803-00-961 Seal Kit: 36 & 40 FIT4 Cartridge Rebuild
803-00-501 Service Set: Seal Kit, 2011 36 & 40 Inverted RC2 Cartridge
398-00-681 2002-017 32 Damper-side and ALL 32-34-36-40 Spring-side Removal Tool
803-00-276 Service Kit: 2010 RL-RLC Hand Bleeder (FOX FIT Bleeder Tool)
398-00-682 2005-017 34-36-40 Damper-side Removal Tool
398-00-371 Tooling: Sealhead To Shaft Bullet, 10mm
803-00-830 Service Set: Tooling: 2014 RC2, Shaft Clamps
398-00-657 Tooling: Bullet, Sealhead To Shaft, FLOAT NA 2

 

Oil Info:

Application Part Description
All FIT4 Dampers 025-06-006 Oil: Suspension Fluid [250 ml. ] R3, 5WT, ISO 15
025-06-007 Oil: Suspension Fluid [1.00 Quart] R3, 5WT, ISO 15
All forks bath oil and FLOAT NA2 Air Chamber 025-03-015 Oil: AM, FOX Bath Oil [250 ml.], 20 WT Gold
025-03-010 Oil: AM, FOX Bath Oil [32 oz.], 20 WT Gold

 

Application Oil Volumes (FOX 20wt Gold Oil)
Damper side Bath 50cc
FLOAT NA2 Air Chamber 6cc
FLOAT NA2 Bath 35cc
Coil Spring Bath 50cc

 

FLOAT NA2 Volume Spacer Info: Factory installed spacer quantity (Maximum spacers)

Travel 40 26/27.5
203mm 4 (7)

2016 40mm Part Listings

 

Crowns and Upper Tubes
Part Description
820-11-330-KIT Fork Sub-Group: 2014-016 40, Lower Crown-Steerer
820-11-343-KIT Fork Sub-Group: 2014-016 40 Flat Upper Crown, Small-Large, Integrated Stem
820-11-833-KIT Fork Sub-Group: 2014-016 40 Drop Direct Mount Upper Crown, Integrated Stem
208-00-144 Uppertube, Hard Ano, 2016 40 Butted, Air, Coil and Damper side, Dimpled
208-05-144 Uppertube, Kashima, 2016 40, Butted, Air, Coil and Damper Side, Dimpled
   
Lower Legs
Part Description
820-10-209-KIT Service Set: 2016 40 26in Met. Black 20mm Lower Assy
820-10-210-KIT Service Set: 2016 40 26in Gloss White 20mm Lower Assy
820-10-211-KIT Service Set: 2016 40 27.5in Met. Black 20mm Lower Assy
820-10-212-KIT Service Set: 2016 40 27.5in Gloss White 20mm Lower Assy
   
Complete Cartridges
Part Description
820-08-637-KIT 2016 40 RC FIT4 Cart Assy Complete
820-08-640-KIT 2016 Cartridge Assy Complete, 40 RC2, NBO
   
FLOAT NA2 Assemblies
Part Description
820-02-349-KIT Service Set: Air Shaft Assy, 40, 203mm, FLOAT NA 2
820-05-347-KIT Service Set: Topcap Assy, FLOAT NA 2, 40, Silver
820-02-330-KIT Service Set: Neg Plate Subassembly, FLOAT NA 2, 40
   
VAN Coil Assemblies
Part Description
820-02-241-KIT Service Set: 2014 40 Plunger Shaft Assembly (for BUTTED UT)
820-05-019-KIT Service Set: Spring Sub-Group: 40 Preload Topcap Assembly

 

Lower Leg Small Parts
Lower leg parts groups Part Description
  820-09-021-KIT Service Set: Sub-Group: 2014-016 40 Axle and Axle Hardware
  820-09-003-KIT Service Set: 2015 40 Air Release Button Assembly
Lower leg small parts Part Description
  234-04-442 2014 40 Axle Pinch Bar
  241-02-080 Fastener, Custom: M5 X 18, Tapered Head SHCS, SST 410
  290-90-162 Stamping: Axle Slit Shim, 36-40
Axle Assemblies Part Description
  820-00-024-KIT Service Set: 40 Axle Assembly

 

Decals
Part Description
803-00-996 Decal Kit: 2016, 40, Factory Series, Orange Logo
803-00-997 Decal Kit: 2016, 40, Factory Series, Black/Multi Logo
803-00-998 Decal Kit: 2016, 40, Factory Series, Gold Logo
803-00-999 Decal Kit: 2016, 40, Performance Elite Series, Gray

40mm Factory FIT HSC/LSC (RC2)

40mm Performance Elite FIT4 LSC (RC)

40mm Factory FLOAT NA2

40mm Performance Elite Coil

40mm Factory FIT HSC/LSC (RC2)

SELECT * FROM foxhelp_images WHERE parent = '5553' ORDER BY position
img/help/page559-oNRVOn/2015-40-RC2-Cartridge-Complete-m.jpg

2015 40 RC2 Cartridge Complete .


SELECT * FROM foxhelp_images WHERE parent = '5554' ORDER BY position
img/help/page559-oNRVOn/2015-40-RC2-Cartridge-m.jpg

2015 40 RC2 Cartridge .


SELECT * FROM foxhelp_images WHERE parent = '5555' ORDER BY position
img/help/page559-oNRVOn/820-03-187-KIT-m.jpg

820-03-187-KIT 2011 RC2 Adjuster Assy


SELECT * FROM foxhelp_images WHERE parent = '5556' ORDER BY position
img/help/page559-oNRVOn/820-03-395-KIT-m.jpg

820-03-395-KIT 2015 40 RC2 Base Valve Assembly


SELECT * FROM foxhelp_images WHERE parent = '5557' ORDER BY position
img/help/page559-oNRVOn/820-03-371-KIT-m.jpg

820-03-371-KIT 2016 40 RC2 Rebound


SELECT * FROM foxhelp_images WHERE parent = '5558' ORDER BY position
img/help/page559-oNRVOn/820-03-167-KIT-m.jpg

820-03-167-KIT 2011 RC2 Rebound Adjuster Assembly


SELECT * FROM foxhelp_images WHERE parent = '5559' ORDER BY position
img/help/page559-oNRVOn/820-03-450-KIT-m.jpg

820-03-450-KIT Sealhead Assy, 2015 10mm Shaft SKF


SELECT * FROM foxhelp_images WHERE parent = '5560' ORDER BY position
img/help/page559-oNRVOn/820-03-321-KIT-m.jpg

820-03-321-KIT 2016 RC2 Rebound Piston Assy


40mm Performance Elite FIT4 LSC (RC)

SELECT * FROM foxhelp_images WHERE parent = '5562' ORDER BY position
img/help/page559-oNRVOn/2016-40-RC-FIT4-Cart-Assy-Complete-m.jpg

2016 40 RC FIT4 Cart Assy Complete .


SELECT * FROM foxhelp_images WHERE parent = '5563' ORDER BY position
img/help/page559-oNRVOn/2016-40-Factory-Series-FIT4-Cart-Assy-m.jpg

2016 40 Factory Series FIT4 Cart Assy .


SELECT * FROM foxhelp_images WHERE parent = '5564' ORDER BY position
img/help/page559-oNRVOn/820-05-350-KIT-m.jpg

820-05-350-KIT 2016 F-S 40 FIT4 Topcap


SELECT * FROM foxhelp_images WHERE parent = '5565' ORDER BY position
img/help/page559-oNRVOn/820-03-460-KIT-m.jpg

820-03-460-KIT 2016 FIT4 F-S Compression Valving


SELECT * FROM foxhelp_images WHERE parent = '5566' ORDER BY position
img/help/page559-oNRVOn/820-03-471-KIT-m.jpg

820-03-471-KIT 2016 FIT4 RC Top Cap Parts


SELECT * FROM foxhelp_images WHERE parent = '5567' ORDER BY position
img/help/page559-oNRVOn/820-03-472-KIT-m.jpg

820-03-472-KIT 2016 40 FIT4 Damper Shaft Assembly


SELECT * FROM foxhelp_images WHERE parent = '5568' ORDER BY position
img/help/page559-oNRVOn/820-03-465-KIT-m.jpg

820-03-465-KIT Rebound Piston Assy 2016 FIT4


40mm Factory FLOAT NA2

SELECT * FROM foxhelp_images WHERE parent = '5569' ORDER BY position
img/help/page559-oNRVOn/Air-Spring-40mm-FLOAT-NA2-m.jpg

Air Spring 40mm FLOAT NA2 .


SELECT * FROM foxhelp_images WHERE parent = '5570' ORDER BY position
img/help/page559-oNRVOn/820-05-347-KIT-m.jpg

820-05-347-KIT Topcap 40mm FLOAT NA2


SELECT * FROM foxhelp_images WHERE parent = '5571' ORDER BY position
img/help/page559-oNRVOn/820-02-349-KITq-m.jpg

820-02-349-KIT Air Shaft 40 FLOAT NA2


SELECT * FROM foxhelp_images WHERE parent = '5572' ORDER BY position
img/help/page559-oNRVOn/820-02-330-KIT-m.jpg

820-02-330-KIT Neg Plate FLOAT NA2 40


40mm Performance Elite Coil

SELECT * FROM foxhelp_images WHERE parent = '5573' ORDER BY position
img/help/page559-oNRVOn/2016-40-VAN-203mm-Coil-Spring-Assembly-m.jpg

2016 40 VAN 203mm Coil Spring Assembly .



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