FLOAT DPS Part Information

New for 2016:

New Damping System Backwards compatible but requires several new parts
Utilizes same 2015 Chassis parts (bodies, shafts, etc.) Many parts backwards compatible with CTD
New Eyelet Assembly for DPS  Same eyelet body as CTD, new cam and new knobs.
New Evol Air Sleeve Backwards compatible, LV and SV available, may require different air volume spacer configuration
Slotted IFP Backwards compatible

 

Obsolete Technologies:

FLOAT CTD Boost Valve  Will continue to be supported
FLOAT CTD Dish  Will continue to be supported

 

Maintenance Info:

Service Interval Full Service 125 hours
803-00-816 Seal Kit: DPS, CTD Boost Valve and Dish Shock Rebuild
803-00-142 Kit: Rebuild, FLOAT Line Air Sleeve, Special Q-Ring
398-00-637 Tooling: Custom Socket, 5/8", 2016 Float DPS, Piston Bolt
398-00-638 Tooling: Custom Spanner Socket, 3 pin, Float DPS, Lockout Piston
803-00-806 Kit: Tooling, iCD/CTD Dish Shock Dial Indicator Attachment for Plate Lift Measurement
803-00-805 Kit: Shaft Clamps, Shocks, CTD 9mm, 3/8in, 1/2in, 5/8in
802-01-000-KIT Air Valve Assembly: Nitrogen Safety Needle Assembly w/Manual, Complete w/out Gauge

 

Air Spring Tuning:

803-00-802 Kit: FLOAT CTD 9mm Shaft, Air Spring Volume Tuning Kit

 

Oil Info:

Damper Oil 025-02-003 Oil: AM, FOX Suspension Fluid [32 oz.], 10 WT Red
Air Chamber 025-03-002-A Oil: AM, FOX FLOAT Fluid [5 cc], Pillow Pack
025-03-003-A Oil: AM, FOX FLOAT Fluid [8 oz.]

 

IFP Info:

IFP Pressure (All sizes) 500 psi
Shock Size IFP Height (all measurements +/- .020in)
5.500 x 1.000 1.510in/ 38.35mm
6.000 x 1.250 1.720in/ 43.69mm
6.500 x 1.500 1.940in/ 49.28mm
7.250 x 1.750 2.150in/ 54.61mm
7.500/7.875 x 2.000 2.360in/ 59.94mm
7.875 x 2.250 2.580in/ 65.53mm
8.500 x 2.500 2.790in/ 70.87mm

 

Remote Upgrade Info:

808-17-205-KIT Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, SV
808-17-206-KIT Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, LV
820-07-033 2014-016 3Pos Remote Lever, Single Cable, AM, Preconfigure: Right
803-00-817 Service Set: 2014 CTD Remote Lever, AM Splitter, Kit

FLOAT DPS EVOL air sleeves are tuned to work with a 500psi IFP charge. Use FLOAT X EVOL sleeves as upgrades for older BV LV shocks as the FLOAT X EVOL air sleeve is tuned to work with a 150psi IFP charge.

2016 FLOAT DPS Part Listings

 

Ano SV/XV Air Sleeves
Shock Size Air Sleeve Total Length SV Ano SV Ano EVOL XV Ano
5.500 x 1.000 2.698in/ 68.53mm 806-29-039-KIT    
6.000 x 1.250 2.948in/ 74.88mm 806-29-042-KIT    
6.500 x 1.500 3.198in/ 81.23mm 806-29-040-KIT    
7.250 x 1.750 3.698in/ 93.93mm 806-29-041-KIT   806-29-071-KIT
7.500 x 2.000 3.698in/ 93.93mm 806-29-041-KIT   806-29-071-KIT
7.875 x 2.000 3.948in/ 100.28mm 806-29-043-KIT 806-29-411-KIT 806-29-070-KIT
7.875 x 2.250 3.948in/ 100.28mm 806-29-043-KIT 806-29-411-KIT 806-29-070-KIT
Kashima SV/XV Air Sleeves
Shock Size Air Sleeve Total Length SV Kashima SV Kashima EVOL XV Kashima
5.500 x 1.000 2.698in/ 68.53mm 806-29-100-KIT    
6.000 x 1.250 2.948in/ 74.88mm 806-29-101-KIT    
6.500 x 1.500 3.198in/ 81.23mm 806-29-102-KIT    
7.250 x 1.750 3.698in/ 93.93mm 806-29-103-KIT   806-29-111-KIT
7.500 x 2.000 3.698in/ 93.93mm 806-29-103-KIT 806-29-430-KIT 806-29-111-KIT
7.875 x 2.000 3.948in/ 100.28mm 806-29-104-KIT 806-29-431-KIT 806-29-113-KIT
7.875 x 2.250 3.948in/ 100.28mm 806-29-104-KIT 806-29-431-KIT 806-29-113-KIT
8.500 x 2.250 4.350in/ 110.49mm      
8.500 x 2.500 4.350in/ 110.49mm      
Ano LV Air Sleeves
Shock Size Air Sleeve Total Length LV Ano LV Ano EVOL  
5.500 x 1.000 2.698in/ 68.53mm      
6.000 x 1.250 2.948in/ 74.88mm      
6.500 x 1.500 3.198in/ 81.23mm      
7.250 x 1.750 3.698in/ 93.93mm 806-29-204-KIT 806-29-400-KIT  
7.500 x 2.000 3.698in/ 93.93mm 806-29-204-KIT 806-29-400-KIT  
7.875 x 2.000 3.948in/ 100.28mm 806-29-205-KIT 806-29-401-KIT  
7.875 x 2.250 3.948in/ 100.28mm 806-29-205-KIT 806-29-401-KIT  
8.500 x 2.250 4.350in/ 110.49mm 806-29-206-KIT 806-29-402-KIT  
8.500 x 2.500 4.350in/ 110.49mm 806-29-206-KIT 806-29-402-KIT  
Kashima LV Air Sleeves
Shock Size Air Sleeve Total Length LV Kashima LV Kashima EVOL  
5.500 x 1.000 2.698in/ 68.53mm      
6.000 x 1.250 2.948in/ 74.88mm      
6.500 x 1.500 3.198in/ 81.23mm 806-29-172-KIT    
7.250 x 1.750 3.698in/ 93.93mm 806-29-174-KIT 806-29-420-KIT  
7.500 x 2.000 3.698in/ 93.93mm 806-29-174-KIT 806-29-420-KIT  
7.875 x 2.000 3.948in/ 100.28mm 806-29-175-KIT 806-29-421-KIT  
7.875 x 2.250 3.948in/ 100.28mm 806-29-175-KIT 806-29-421-KIT  
8.500 x 2.250 4.350in/ 110.49mm 806-29-176-KIT 806-29-422-KIT  
8.500 x 2.500 4.350in/ 110.49mm 806-29-176-KIT 806-29-422-KIT  
         
Bodies
Shock Size Body Total Length Ano Kashima  
5.500 x 1.000 3.187in/ 80.95mm 204-54-007 207-50-007  
6.000 x 1.250 3.437in/ 87.30mm 204-54-008 207-50-008  
6.500 x 1.500 3.687in/ 93.65mm 204-54-005 207-50-005  
7.250 x 1.750 3.937in/ 100.00mm 204-54-009 207-50-009  
7.500 x 2.000 4.187in/ 106.35mm 204-54-011 207-50-011  
7.875 x 2.000 4.312in/ 109.52mm 204-54-006 207-50-006  
7.875 x 2.250 4.312in/ 109.52mm 204-54-006 207-50-006  
8.500 x 2.500 4.687in/ 119.05mm 204-54-013 207-50-013  
         
Eyelet Assemblies
808-17-200-kit Service Set: Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV  
808-17-201-kit Service Set: Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV  
808-17-202-kit Service Set: Eyelet Assy: 2016 FLOAT DPS, 3pos, SV  
808-17-203-kit Service Set: Eyelet Assy: 2016 FLOAT DPS, 3pos, LV  
808-17-205-kit Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, SV  
808-17-206-kit Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, LV  
808-17-207-kit Service Set: Eyelet Assy: 2016 FLOAT iCTD, DPS, SV  
808-17-208-kit Service Set: Eyelet Assy: 2016 FLOAT iCTD, DPS, LV  
         
Shafts
Shock Size Shaft      
5.500 x 1.000 229-72-000      
6.000 x 1.250 229-72-001      
6.500 x 1.500 229-72-002      
7.250 x 1.750 229-72-004      
7.500 x 2.000 229-72-004      
7.875 x 2.000 229-72-005      
7.875 x 2.250 229-72-005      
8.500 x 2.500 229-72-006      
         
Metering Rods
Shock Size Compression Rod Compression Rod TLG Rebound Rod Rebound Rod TLG
5.500 x 1.000 210-22-935 2.506in/ 63.65mm 210-84-000 1.860in/ 47.24mm
6.000 x 1.250 210-22-934 2.756in/ 70.00mm 210-84-001 2.110in/ 53.59mm
6.500 x 1.500 210-22-930 3.006in/ 76.35mm 210-84-002 2.360in/ 59.94mm
7.250 x 1.750 210-22-931 3.506in/ 89.05mm 210-84-004 2.860in/ 72.64mm
7.500 x 2.000 210-22-931 3.506in/ 89.05mm 210-84-004 2.860in/ 72.64mm
7.875 x 2.000 210-22-932 3.756in/ 95.40mm 210-84-005 3.110in/ 78.99mm
7.875 x 2.250 210-22-932 3.756in/ 95.40mm 210-84-005 3.110in/ 78.99mm
8.500 x 2.500 210-22-933 4.006in/ 101.75mm 210-84-006 3.360in/ 85.34mm
         
Bearing Assemblies
812-06-060-KIT Bearing Assy: FLOAT 2013, Black [.940 Bore, 1.500 Bore, 9mm Shaft, .815 TLG]
812-06-061-KIT Bearing Assy: FLOAT 2013, Black [.940 Bore, 1.500 Bore, 9mm Shaft, 1.065 TLG]
         
Valving Assemblies
807-06-160-kit Service Set: Valving Assy: 2016 Float DPS, CM, RF, CMF [.940 Bore]
807-06-161-kit Service Set: Valving Assy: 2016 Float DPS, CM, RM, CMF [.940 Bore]
807-06-162-kit Service Set: Valving Assy: 2016 Float DPS, CF, RF, CMF [.940 Bore]
807-06-163-kit Service Set: Valving Assy: 2016 Float DPS, CM, RM, CML [.940 Bore]
807-06-164-kit Service Set: Valving Assy: 2016 Float DPS, CL, RL, CML [.940 Bore]
807-06-165-kit Service Set: Valving Assy: 2016 Float DPS, CF, RM, CMF [.940 Bore]
807-06-166-kit Service Set: Valving Assy: 2016 Float DPS, CL, RM, CML [.940 Bore]
807-06-167-kit Service Set: Valving Assy: 2016 Float DPS, CL, RM, CMF [.940 Bore]
807-06-168-kit Service Set: Valving Assy: 2016 Float DPS, CL, RL, CMF [.940 Bore]
807-06-169-kit Service Set: Valving Assy: 2016 Float DPS, CM, RL, CMF [.940 Bore]
807-06-170-kit Service Set: Valving Assy: 2016 Float DPS, CXL, RL, CML [.940 Bore]
807-06-171-kit Service Set: Valving Assy: 2016 Float DPS, CXL, RM, CML [.940 Bore]
807-06-172-kit Service Set: Valving Assy: 2016 Float DPS, CXL, RM, CMF [.940 Bore]
807-06-173-kit Service Set: Valving Assy: 2016 Float DPS, CXL, RL, CMF [.940 Bore]
807-06-174-kit Service Set: Valving Assy: 2016 Float DPS, CM, RL, CML [.940 Bore]
807-06-182-kit Service Set: Valving Assy: 2016 Float DPS, CL+, RM, CMF [.940 Bore]
807-06-183-kit Service Set: Valving Assy: 2016 Float DPS, CL+, RL, CMF [.940 Bore]
807-06-184-kit Service Set: Valving Assy: 2016 Float DPS, CL+, RM, CML [.940 Bore]
807-06-185-kit Service Set: Valving Assy: 2016 Float DPS, CL+, RL, CML [.940 Bore]

 

Decals
024-02-545 Decal: 2016 Factory, FLOAT, Orange, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-546 Decal: 2016 Factory, FLOAT, Orange, DPS, Remote (6.5+)
024-02-549 Decal: 2016 Factory, FLOAT, Gold, DPS, Remote (6.5+)
024-02-554 Decal: 2016 Factory FLOAT, Orange, DPS, Adj (5.5, 6.0, 7.25/7.5 Evol)
024-02-555 Decal: 2016 Factory FLOAT, Orange, DPS, Adj (6.5+)
024-02-557 Decal: 2016 Factory FLOAT, Gold, DPS, Adj (5.5, 6.0, 7.25/7.5 Evol)
024-02-558 Decal: 2016 Factory FLOAT, Gold, DPS, Adj (6.5+)
024-02-563 Decal: 2016 Performance Elite, FLOAT, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-564 Decal: 2016 Performance Elite, FLOAT, DPS, Remote (6.5+)
024-02-566 Decal: 2016 Performance Elite, FLOAT, DPS, Adj, (5.5, 6.0, 7.25/7.5 Evol)
024-02-567 Decal: 2016 Performance Elite, FLOAT, DPS, Adj, (6.5+)
024-02-572 Decal: 2016 Performance FLOAT, DPS (5.5, 6.0, 7.25/7.5 Evol)
024-02-573 Decal: 2016 Performance FLOAT, DPS (6.5+)
024-02-613 Decal: 2016 Trek, Evol w/DPS
024-02-640 Decal: 2016 Factory, FLOAT, Stealth, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-641 Decal: 2016 Factory, FLOAT, Stealth, DPS, Remote (6.5+)
024-02-643 Decal: 2016 Factory FLOAT, Stealth, DPS, Adj (6.5+)
024-02-647 Decal: 2016 Performance Elite, FLOAT, Stealth, DPS, Adj, (6.5+)
024-02-649 Decal: 2016 Performance FLOAT, Stealth, DPS (6.5+)
024-02-595 Decal: 2016 Factory, FLOAT iRD, Gold, (6.5+)
024-02-597 Decal: 2016 Factory, FLOAT iRD, Orange, (5.5, 6.0, 7.25/7.5 Evol)
024-02-598 Decal: 2016 Factory, FLOAT iRD, Orange, (6.5+)

 

 

 


FLOAT DPS Assembly Drawings

FLOAT DPS Eyelet Assemblies

FLOAT DPS Valving Assemblies

FLOAT DPS Assembly Drawings

SELECT * FROM foxhelp_images WHERE parent = '5577' ORDER BY position
img/help/page560-5YXR1f/2016-FLOAT-DPS-F-S,-P-Sea-m.jpg

2016 FLOAT DPS F-S, P-Se .

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SELECT * FROM foxhelp_images WHERE parent = '5578' ORDER BY position
img/help/page560-5YXR1f/2016-FLOAT-DPS,-P-S-m.jpg

2016 FLOAT DPS P-S .

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FLOAT DPS Eyelet Assemblies

SELECT * FROM foxhelp_images WHERE parent = '5579' ORDER BY position
img/help/page560-5YXR1f/808-17-200-KIT-m.jpg

808-17-200-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV

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SELECT * FROM foxhelp_images WHERE parent = '5580' ORDER BY position
img/help/page560-5YXR1f/808-17-201-KIT-m.jpg

808-17-201-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV

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SELECT * FROM foxhelp_images WHERE parent = '5581' ORDER BY position
img/help/page560-5YXR1f/808-17-205-KITb-m.jpg

808-17-205-KIT Eyelet Assy: 2016 FLOAT DPS Remote, SV

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SELECT * FROM foxhelp_images WHERE parent = '5582' ORDER BY position
img/help/page560-5YXR1f/808-17-206-KITb-m.jpg

808-17-206-KIT Eyelet Assy: 2016 FLOAT DPS Remote, LV

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SELECT * FROM foxhelp_images WHERE parent = '5583' ORDER BY position
img/help/page560-5YXR1f/808-17-202-KIT-m.jpg

808-17-202-KIT Eyelet Assy: 2016 FLOAT DPS 3pos SV

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SELECT * FROM foxhelp_images WHERE parent = '5584' ORDER BY position
img/help/page560-5YXR1f/808-17-203-KIT-m.jpg

808-17-203-KIT Eyelet Assy: 2016 FLOAT DPS 3pos LV

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FLOAT DPS Valving Assemblies

SELECT * FROM foxhelp_images WHERE parent = '6764' ORDER BY position
img/help/page560-5YXR1f/807-06-160-kit-m.jpg

807-06-160-KIT Valving Assy: 2016 FLOAT DPS CM, RF, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6765' ORDER BY position
img/help/page560-5YXR1f/807-06-161-kit-m.jpg

807-06-161-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6766' ORDER BY position
img/help/page560-5YXR1f/807-06-162-kit-m.jpg

807-06-162-KIT Valving Assy: 2016 FLOAT DPS CF, RF, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6767' ORDER BY position
img/help/page560-5YXR1f/807-06-163-kit-m.jpg

807-06-163-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CML

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SELECT * FROM foxhelp_images WHERE parent = '6768' ORDER BY position
img/help/page560-5YXR1f/807-06-164-kit-m.jpg

807-06-164-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CML

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SELECT * FROM foxhelp_images WHERE parent = '6769' ORDER BY position
img/help/page560-5YXR1f/807-06-165-kit-m.jpg

807-06-165-KIT Valving Assy: 2016 FLOAT DPS CF, RM, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6770' ORDER BY position
img/help/page560-5YXR1f/807-06-166-kit-m.jpg

807-06-166-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CML

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SELECT * FROM foxhelp_images WHERE parent = '6771' ORDER BY position
img/help/page560-5YXR1f/807-06-167-kit-m.jpg

807-06-167-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6772' ORDER BY position
img/help/page560-5YXR1f/807-06-168-kit-m.jpg

807-06-168-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6773' ORDER BY position
img/help/page560-5YXR1f/807-06-169-kit-m.jpg

807-06-169-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6774' ORDER BY position
img/help/page560-5YXR1f/807-06-170-kit-m.jpg

807-06-170-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CML

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SELECT * FROM foxhelp_images WHERE parent = '6775' ORDER BY position
img/help/page560-5YXR1f/807-06-171-kit-m.jpg

807-06-171-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CML

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SELECT * FROM foxhelp_images WHERE parent = '6776' ORDER BY position
img/help/page560-5YXR1f/807-06-172-kit-m.jpg

807-06-172-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6777' ORDER BY position
img/help/page560-5YXR1f/807-06-173-kit-m.jpg

807-06-173-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CMF

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SELECT * FROM foxhelp_images WHERE parent = '6778' ORDER BY position
img/help/page560-5YXR1f/807-06-174-kit-m.jpg

807-06-174-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CML

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