FLOAT X2 Part Information

New for 2016:

Completely New Shock New for 2016, not compatible with any previous product
EVOL Air Sleeve Float X2 Specific
Chassis Some shared chassis parts with DHX2

 

Maintenance Info:

Service Interval Full Service 125 Hours
803-00-951 Seal Kit: Float X2 Spring and Damper Rebuild
213-01-460 Eyelet: 9mm Shaft, DHX2, Increased Clearance (NEEDED FOR REBUILD)
398-00-280 Tooling: Eyelet Torque Tool
398-00-418 Tooling: 2016 Float X2, Bullet Tool
398-00-419 Tooling: 2016 Float X2, Negative Air Seal
803-00-463 Kit: Fill Machine Adapter, 04-07 Epic IV, DHX Air, RC2_RC4 Shocks
803-00-566 Kit: Bike IFP Depth Setting Tool Set
803-00-967 Kit: Tooling: Shaft Clamps, FLOAT X2, 9mm Shaft
803-00-968 Kit: Tooling: Clamps, FLOAT X2, Body--------- ---------(Only needed if replacing the outer body)
803-00-969 Kit: Tooling: Clamps, FLOAT X2, Air Sleeve

 

Air Spring Tuning: Spacer (PN: 233-00-233)

Shock Size Stock Spacer Quantity (Factory Installed) Maximum Spacer Quantity
7.875 x 2.000 3 4
7.875 x 2.250 2 4
8.500 x 2.500 3 5
8.750 x 2.750 3 5
9.500 x 3.000 4 6
10.500 x 3.500 5 8
205, 62.5 2 5

 

 

 

 

 

 

 

Oil Information:

Damper 025-02-003 Oil: AM, FOX Suspension Fluid [32 oz.], 10 WT Red
Air Sleeve 025-03-003-a Oil: AM, FOX FLOAT Fluid [8 oz.]
025-03-002-A Oil: AM, FOX FLOAT Fluid [5 cc], Pillow Pack

 

IFP Info:

IFP Pressure 125 psi
Shock Size IFP Heights (All measurements +/- .050in)
7.875 x 2.250 1.243in/ 31.57mm
8.500 x 2.500 1.293in/ 32.84mm
8.750 x 2.750 1.343in/ 34.11mm
9.500 x 3.000 1.393in/ 35.38mm
10.500 x 3.500  1.443in/ 36.65mm

2016 FLOAT X2 Part Listings

 

Size Specific Parts   
Shock Size Piston Assy Shaft Neg Air Sealhead Assy
7.875 x 2.00 805-00-093-KIT 229-10-220 812-06-082-KIT
7.875 x 2.25 805-00-093-KIT 229-10-220 812-06-082-KIT
8.50 x 2.50 805-00-093-KIT 229-10-221 812-06-082-KIT
8.75 x 2.75 805-00-090-KIT 229-10-222 812-06-083-KIT
9.50 x 3.00 805-00-090-KIT 229-10-223 812-06-082-KIT
10.50 x 3.50 805-00-090-KIT 229-10-224 812-06-082-KIT

 

 

 

 

 

 

 

 

 

Outer Air Sleeve Assemblies
Shock Size Part Description
7.875 x 2.00 806-29-310-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 7.875 X 2.00/2.25
7.875 x 2.25 806-29-310-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 7.875 X 2.00/2.25
8.50 x 2.50 806-29-311-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 8.50 X 2.50
8.75 x 2.75 806-29-312-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 8.75 X 2.75
9.50 x 3.00 806-29-313-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 9.50 X 3.00
10.50 x 3.50 806-29-314-KIT Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 10.50 X 3.50
     
Inner Air Sleeves
Shock Size Part Description
7.875 x 2.00 231-00-030 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.125 TLG] AL 6061-T6, Black Ano, 7.87
7.875 x 2.25 231-00-030 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.125 TLG] AL 6061-T6, Black Ano, 7.87
8.50 x 2.50 231-00-031 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.505 TLG] AL 6061-T6, Black Ano, 8.50
8.75 x 2.75 231-00-032 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.535 TLG] AL 6061-T6, Black Ano, 8.75
9.50 x 3.00 231-00-033 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 4.005 TLG] AL 6061-T6, Black Ano, 9.50
10.50 x 3.50 231-00-034 Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 4.505 TLG] AL 6061-T6, Black Ano, 10.5
     
Inner Bodies
Shock Size Part Description
7.875 x 2.00 204-18-099 Body: (T) DHX2, Inner Tube, [.940 Bore, 3.452 TLG] 7.875 X 2.25 FLOAT
7.875 x 2.25 204-18-099 Body: (T) DHX2, Inner Tube, [.940 Bore, 3.452 TLG] 7.875 X 2.25 FLOAT
8.50 x 2.50 204-18-096 Body: (T) DHX2, Inner Tube, [.940 Bore, 3.827 TLG] 8.5 X 2.5 / 8.75 X 2.75 FLOAT
8.75 x 2.75 204-18-096 Body: (T) DHX2, Inner Tube, [.940 Bore, 3.827 TLG] 8.5 X 2.5 / 8.75 X 2.75 FLOAT
9.50 x 3.00 204-18-097 Body: (T) DHX2, Inner Tube, [.940 Bore, 4.327 TLG] 9.50 X 3.00 FLOAT
10.50 x 3.50 204-18-098 Body: (T) DHX2, Inner Tube, [.940 Bore, 4.827 TLG] 10.50 X 3.50 FLOAT
     
Kashima Outer Bodies
Shock Size Part Description
7.875 x 2.00 204-18-110 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 7.875, 2.25
7.875 x 2.25 204-18-110 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 7.875, 2.25
8.50 x 2.50 204-18-111 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 8.50, 2.50
8.75 x 2.75 204-18-111 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 8.50, 2.50
9.50 x 3.00 204-18-113 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 9.50, 3.00
10.50 x 3.50 204-18-114 Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 10.50, 3.50
     
Ano Outer Bodies
Shock Size Part Description
7.875 x 2.00 204-18-140 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 7.875X2.25, 7.875X2.00
7.875 x 2.25 204-18-140 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 7.875X2.25, 7.875X2.00
8.50 x 2.50 204-18-141 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 8.50X2.50, 8.75X2.75
8.75 x 2.75 204-18-141 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 8.50X2.50, 8.75X2.75
9.50 x 3.00 204-18-142 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 9.50, 3.00
10.50 x 3.50 204-18-143 Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 10.50, 3.50
     
Body Eyelet Assemblies  
Shock Size Part Description
All Sizes 808-17-232-KIT Service Set: Eyelet Assy: 2016, FloatX2
All Sizes 808-17-185-KIT Service Set: Eyelet Assy: P-S 2016 DHX2
     
Shaft Eyelet Assemblies
Shock Size Part Description
7.875 x 2.00 808-17-210-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 7.875 X 2.00
7.875 x 2.25 808-17-211-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 7.875 X 2.25
8.50 x 2.50 808-17-212-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 8.50 X 2.50
8.75 x 2.75 808-17-213-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 8.75 X 2.75
9.50 x 3.00 808-17-214-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 9.50 X 3.00
10.50 x 3.50 808-17-215-KIT Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 10.5 X 3.50
     
Adjuster Assemblies
Shock Size Part Description
All Sizes 813-00-095-KIT Reservoir Cap Assembly: 2016 DHX2
All Sizes 813-00-097-KIT Reservoir End Cap Assembly: 2016 DHX2
All Sizes 815-00-066-KIT Damping Adj Assy: 2016 DHX2 FLOATX2 Cartridge RC RD
All Sizes 815-00-067-KIT Damping Adj Assy: 2016 DHX2 FLOATX2 Cartridge RC CD
All Sizes 815-02-043-KIT Damping Adj Assy: 2016 DHX2, FloatX2 Cartridge, RD
All Sizes 815-02-053-KIT Damping Adj Assy: 2016, FloatX2 Cartridge, CD
     
Bearing Assemblies
Shock Size Part Description
All Sizes 812-06-082-KIT Negative Air Sealhead, FLOATX2, [1.25 Rod]
All Sizes 812-06-081-KIT Bearing Assy: FLOAT X2, Black [.940 Bore, 1.600 Bore, 9mm Shaft]
     
Decals
024-02-575 Decal: 2016 Factory FLOAT X2, Resy, Orange
024-02-576 Decal: 2016 Factory FLOAT X2, Resy, Gold
024-02-604 Decal: 2016 FloatX2 XV Sleeve, Short
024-02-605 Decal: 2016 FloatX2 XV Sleeve, Long

2016 FLOAT X2 Assemblies

2016 FLOAT X2 Assemblies

Assy DWG 2016 FLOAT X2 .


Shaft Assy: 9mm FLOAT X2 .


812-06-083-KIT Negative Air Sealhead, FLOAT X2, Compact


812-06-082-KIT Negative Air Sealhead, FLOAT X2


808-17-232-KIT Eyelet Assembly: 2016 FLOAT X2


812-06-081-KIT Bearing Assy: FLOAT X2, Black [.940 Bore, 1.600 Bore, 9mm Shaft]


815-02-053-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Cartridge, CD


815-02-043-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Cartridge, RD


815-02-045-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Poppet, RD


815-02-044-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Poppet, CD


805-00-093-KIT Piston Assembly: 2016 X2, CL/CM


805-00-090-KIT Piston Assembly: 2016 X2, CM/CL


805-02-030-KIT Piston Assembly: 2016 X2, CF


815-02-046-KIT Valve Seat Assy: DHX2, FLOAT X2


815-02-054-KIT Valve Seat Assy: FLOAT X2, Rebound



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