38mm E-bike Part Information

 

New for 2022:

New CSU All new CSU with 4mm taller crowns. This is for increased stiffness and reduce creaking.
New Pressure Release Buttons New material used for fasteners to reduce stripping.

 

Maintenance Information:

Service Interval Full Service 125 Hours
803-01-493 Kit: Dust Wiper, Forx, 38mm, Low Friction, No Flange
803-01-320 Seal Kit: MY19+ 32, 34, 36, 38, 40 GRIP Cartridge Rebuild
803-01-549 Seal Kit: MY21+ ALL 38 8mm Shaft FIT4 Cartridge Rebuild
803-01-494 Seal Kit: 2021 F-S Grip2 VVC 34/36/38/40
803-01-487 Seal Kit: 38 FLOAT NA2 Rebuild
398-00-774 Tooling: Guided Fork Seal Driver, One Piece Seal/Wiper, 38
398-00-681 32 Damper-side and ALL 32-34-38-40 Spring-side Removal Tool
398-00-682 34-36-38-40 Damper-side Removal Tool
398-00-371 Tooling: Sealhead To Shaft Bullet, 10mm
803-00-147 Kit: Shaft Clamps, FORX, Set #2
803-00-276 Service Kit: Hand Bleed, Syringe and Tube, 2010 32 Fit RL-RLC Cartridge
803-00-830 Service Set: Tooling: 2014 RC2, Shaft Clamps
803-01-209 Tooling: 2018 FIT4 Remote Topcap Interface Part Installation Set
398-00-760 Service Tool: Bullet, Selector Shaft, Remote, U-Cup
398-00-320 Tool: 8mm Shaft Bullet, 32 FIT Cartridge
803-01-324 Kit: Tooling: 2019 Clamps, Grip Damper, Body and Shaft

 

Air Spring Tuning Information:

234-44-189 Volume Spacer, FLOAT NA 2, 2021 38

 

Oil Information:

Application Description Part
FIT4 and Grip/Grip2 VVC Dampers Oil: Suspension Fluid, 5wt, Teflon Infused, 1.0 US Quart 025-03-023
All non-GRIP damper bath oil and FLOAT NA2 Air Chamber and bath Oil: AM, FOX 20 WT Gold, T22238, 32 oz 025-03-072
Oil Application Oil Volume
FLOAT NA2 Air Chamber 3cc     (FOX 20wt. Gold Oil)
All Air Side Bath 20cc   (FOX 20wt. Gold Oil)
FIT4 Damper Side Bath 15cc   (FOX 20wt. Gold Oil)
Grip/Grip2 VVC Damper Side Bath 40cc   (5wt. FOX Teflon Infused Oil)

 

Remote Information:

Remote Conversions available for 2016+ Fit4 Non-remote FIT4 cartridges can be upgraded to remote via the installation of a complete FIT4 Remote U-Cup Topcap Assembly. This ensures the optimized topcap configuration with friction reducing features for the most reliable remote installation possible. FOX recommends PTU remote systems over PTL systems as they are optimized for reliability and reduced lever force. The FIT4 topcap "butterfly" valve must be matched to the appropriate lever/topcap interface parts.
  Installation of FIT4 Remote Topcap Interface Parts on a FIT4 3 Pos or 3 Pos Adj cartridge does not convert the cartridge to the optimized remote configuration even when used with a 3 position remote lever as the standard FIT4 3 Pos or 3 Pos Adj topcap does not contain the U-Cup that optimized remote topcap friction.
820-05-611-KIT Service Set: 2020 Grip Push-Lock Remote, Topcap Interface Parts
820-05-456-KIT Service Set: 2018 FIT4 TopCap Interface Parts F-S Remote, U-Cup, Push-Lock
820-07-168 Remote Assembly, 2022 Suspension Remote, 3-POS, 22.2, Dual Cable
820-07-169 Remote Assembly, 2022 Suspension Remote, 2-POS, 22.2, Dual Cable
820-07-129-KIT Service Set: 2022 I-SPEC-EV Remote Adaptor Assembly for 2022 Forks/Shock Remotes
825-05-006-KIT Service Set: 22.2 Remote Band Clamp Assy, For: 2022 Fork/Shock Remotes and 2021 1x Transfer Remotes

 

CSU Assemblies:

820-12-461-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-463-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-464-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-466-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-467-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-469-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-470-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-472-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-473-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-475-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-476-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-478-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-479-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-481-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-482-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-484-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-485-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-487-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-488-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-490-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-491-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-493-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-494-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-496-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU

 

Lower Leg Assemblies:

820-20-028-KIT Service Set: 2021 38 27.5in 180 MAX, 15x110 QR, Fox Matte Black, F-S, Lower Leg Assy
820-20-030-KIT Service Set: 2021 38 27.5in 180 MAX, 15x110 QR, Fox Shiny Black, F-S, Lower Leg Assy
820-20-031-KIT Service Set: 2021 38 27.5in 180 MAX, 15x110 QR, Fox Shiny Orange, F-S, Lower Leg Assy
820-20-021-KIT Service Set: 2021 38 29in 180 MAX, 15x110 QR, Fox Matte Black, F-S, Lower Leg Assy
820-20-023-KIT Service Set: 2021 38 29in 180 MAX, 15x110 QR, Fox Shiny Black, F-S, Lower Leg Assy
820-20-024-KIT Service Set: 2021 38 29in 180 MAX, 15x110 QR, Fox Shiny Orange, F-S, Lower Leg Assy

 

Axle Assemblies:

820-09-071-KIT Service Set: 2021 36-38 15x110 KaboltX Pinch-axle Assembly
820-09-063-KIT Service Set: 2020 FOX-Marzocchi 15x110 QR Adjust Axle Assembly

 

Lower Leg Small Parts:

803-01-548 Service Set: 2021 36/38 15QR Hardware
803-01-811 Service Set: 2021 36/38 KaboltX Hardware
820-00-202-KIT Service Set: Light Disc Brake Hose Guide Parts
820-09-068-KIT Service Set: 2021 Pressure Release Plug, Lower Leg, P-S
820-09-088-KIT Service Set: 2022 Pressure Release Button, Lower Leg, F-S
803-01-441 Assembly: Mud Guard, MY21 36-38, Black, AM

 

Decal Kits:

803-01-536 Decal Kit: 2021, 38, F-S, E-Bike, Orange Logo, Shiny Black Fork
803-01-537 Decal Kit: 2021, 38, P-SE, E-Bike, Gray Logo, Matte Black Fork
803-01-538 Decal Kit: 2021, 38, P-S, E-Bike, Gray Logo, Matte Black Fork

 

Complete Cartridges:

820-18-336-KIT Service Set: 2021 38 180, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete
820-18-352-KIT Service Set: 2021 38 180 Max FIT4 E-Bike, Complete, Black Ano, 3 Pos Adj
820-18-353-KIT Service Set: 2021 38 180 Max FIT4 E-Bike, Remote, Complete, Black Ano, PTL 2 Pos Adj
820-18-356-KIT Service Set: 2021 38 180 MAX, Grip E-Bike, Complete, Black Ano, 3 Pos
820-18-358-KIT Service Set: 2021 38 180 MAX, Grip E-Bike, Remote, Complete, Black Ano, PTL
820-18-417-KIT Service Set: 2021 38 180, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete, E-Bike Tune

 

Cartridge Topcap Assemblies:

820-05-652-KIT Service Set: 2021 38 FIT4 E-Bike Topcap Assy, Black Ano, 3 Pos Adj
820-05-653-KIT Service Set: 2021 38 FIT4 E-Bike Topcap Assy, Remote, Black Ano, U-Cup, 2 Pos Adj, PTL
820-05-656-KIT Service Set: 2021 38 180 MAX, Grip E-Bike, Topcap Assy
820-05-657-KIT Service Set: 2021 38 180 MAX, Grip E-Bike, Remote, Topcap Assy
820-05-665-KIT Service Set: 2021 38 Grip2 VVC TPP Damper, Topcap Assy
820-05-687-KIT Service Set: 2021 38 Grip2 VVC TPP Damper, Topcap Assy, E-Bike Tune

 

Damper Topcap Interface Parts:

820-05-330-KIT Service Set: 2016 FIT4 TopCap Interface Parts F-S
820-05-456-KIT Service Set: 2018 FIT4 TopCap Interface Parts F-S Remote, U-Cup, Push-Lock
820-05-623-KIT Service Set: 2020 Grip 34, 36 & 38  P-S Topcap Interface Parts
820-05-611-KIT Service Set: 2020 Grip Push-Lock Remote, Topcap Interface Parts
820-05-669-KIT Service Set: 2021 Grip2 VVC HSC / LSC Topcap Interface Parts

 

Remotes and Accessories:

820-07-168 Remote Assembly, 2022 Suspension Remote, 3-POS, 22.2, Dual Cable
820-07-169 Remote Assembly, 2022 Suspension Remote, 2-POS, 22.2, Dual Cable
820-07-129-KIT Service Set: 2022 I-SPEC-EV Remote Adaptor Assembly for 2022 Forks/Shock Remotes
825-05-006-KIT Service Set: 22.2 Remote Band Clamp Assy, For: 2022 Fork/Shock Remotes and 2021 1x Transfer Remotes

 

Damper Bottom Stud Interface Parts:

820-05-377-KIT Service Set: 2016 FIT4 Bottom Stud Interface Parts 36, 38 and 40
820-05-518-KIT Service Set: 2019 36 Grip Bottom Stud Interface Parts
820-05-501-KIT Service Set: 2019 Grip2 HSR / LSR Bottom Stud Interface Parts

 

Damper Shaft Assemblies:

820-03-573-KIT Service Set: 2019 36 180, Grip2 HSR, 2-Piece Damper Shaft Assy
820-03-593-KIT Service Set: 2019 36 180 MAX, Grip E-Bike Damper Shaft Assy
820-03-606-KIT Service Set: 2020 36 FIT4 8mm Damper Shaft Assy

 

FLOAT NA2 Air Shaft Assemblies:

820-02-568-KIT Service Set: Air Shaft Assy, 2021, 38, 180mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-569-KIT Service Set: Air Shaft Assy, 2021, 38, 170mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-570-KIT Service Set: Air Shaft Assy, 2021, 38, 160mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-589-KIT Service Set: Air Shaft Assy, 2021, 38, 150mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore

 

FLOAT NA2 Topcap Assemblies:

820-05-627-KIT Service Set: Topcap Assy, 2021 38, FLOAT NA2, Black
234-04-554 (T) Spring Hardware: 2021 38 FLOAT Air Topcap, Al, Blue Ano

 

FLOAT NA2 Neg Plate Subassemblies:

820-02-567-KIT Service Set: Neg Plate Assy, 2021 38, Inner Air Sleeve, 1.214 Bore


2022 38 E-BIKE FIT4

2022 38 E-BIKE FIT4 REMOTE

2022 38 E-BIKE GRIP

2022 38 E-BIKE GRIP REMOTE

2022 38 E-BIKE GRIP2

2021 38 E-Bike GRIP2, E-Bike Tune

2022 38 E-BIKE FLOAT NA2

2022 38 E-BIKE FIT4

SELECT * FROM foxhelp_images WHERE parent = '18029' ORDER BY position
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820-18-352-KIT 2021 38 180 Max FIT4 E-Bike, Complete, Black Ano, 3 Pos Adj

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2021 38 180 MAX FIT4 E-BIKE CART ASSY BLACK ANO 3POS ADJ .

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SELECT * FROM foxhelp_images WHERE parent = '18031' ORDER BY position
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820-05-652-KIT 2021 38 FIT4 E-Bike Topcap Assy, Black Ano, 3 Pos Adj

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SELECT * FROM foxhelp_images WHERE parent = '18032' ORDER BY position
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820-03-627-KIT 2021 38 FIT4 8mm, Bladder Assy

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SELECT * FROM foxhelp_images WHERE parent = '18033' ORDER BY position
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820-03-624-KIT 2020 FIT4 Compression Valving Assy, CL tune, 8mm Shaft

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SELECT * FROM foxhelp_images WHERE parent = '18034' ORDER BY position
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820-03-610-KIT 2020 FIT4 Rebound Piston Assy, 8mm Shaft

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SELECT * FROM foxhelp_images WHERE parent = '18035' ORDER BY position
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820-03-606-KIT 2020 36 FIT4 8mm Damper Shaft Assy

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SELECT * FROM foxhelp_images WHERE parent = '18036' ORDER BY position
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820-03-258-KIT 2017 FIT4 Lightweight Top Cap Parts

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2022 38 E-BIKE FIT4 REMOTE

SELECT * FROM foxhelp_images WHERE parent = '18037' ORDER BY position
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820-18-353-KIT 2021 38 180 Max FIT4 E-Bike, Remote, Complete, Black Ano, PTL 2 Pos Adj

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SELECT * FROM foxhelp_images WHERE parent = '18038' ORDER BY position
img/help/page1127-NIO0/2021-38-180-MAX-FIT4-E-BIKE-REMOTE-CART-ASSY-BLACK-ANO-PTL-2POS-ADJ-m.jpg

2021 38 180 MAX FIT4 E-BIKE REMOTE CART ASSY BLACK ANO PTL 2POS ADJ .

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SELECT * FROM foxhelp_images WHERE parent = '18039' ORDER BY position
img/help/page1127-NIO0/820-05-653-KIT-m.jpg

820-05-653-KIT 2021 38 FIT4 E-Bike Topcap Assy, Remote, Black Ano, U-Cup, 2 Pos Adj, PTL

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SELECT * FROM foxhelp_images WHERE parent = '18040' ORDER BY position
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820-03-627-KIT 2021 38 FIT4 8mm, Bladder Assy

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SELECT * FROM foxhelp_images WHERE parent = '18041' ORDER BY position
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820-03-624-KIT 2020 FIT4 Compression Valving Assy, CL tune, 8mm Shaft

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SELECT * FROM foxhelp_images WHERE parent = '18042' ORDER BY position
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820-03-610-KIT 2020 FIT4 Rebound Piston Assy, 8mm Shaft

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SELECT * FROM foxhelp_images WHERE parent = '18043' ORDER BY position
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820-03-606-KIT 2020 36 FIT4 8mm Damper Shaft Assy

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SELECT * FROM foxhelp_images WHERE parent = '18044' ORDER BY position
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820-03-539-KIT 2018 FIT4 Lightweight F-S Top Cap Parts, Remote, U-Cup, Push-Lock

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2022 38 E-BIKE GRIP

SELECT * FROM foxhelp_images WHERE parent = '18045' ORDER BY position
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820-18-356-KIT 2021 38 180 MAX, Grip E-Bike, Complete, Black Ano, 3 Pos

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SELECT * FROM foxhelp_images WHERE parent = '18046' ORDER BY position
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2021 38 180 MAX GRIP E-BIKE CART ASSY .

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SELECT * FROM foxhelp_images WHERE parent = '18047' ORDER BY position
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820-05-656-KIT 2021 38 180 MAX, Grip E-Bike, Topcap Assy

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SELECT * FROM foxhelp_images WHERE parent = '18048' ORDER BY position
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820-03-593-KIT 2019 36 180 MAX, Grip E-Bike Damper Shaft Assy

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SELECT * FROM foxhelp_images WHERE parent = '18049' ORDER BY position
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820-03-591-KIT 2019 Grip E-Bike Rebound Piston Assy

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SELECT * FROM foxhelp_images WHERE parent = '18050' ORDER BY position
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820-03-590-KIT 2019 Grip E-Bike Rebound Valving

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SELECT * FROM foxhelp_images WHERE parent = '18051' ORDER BY position
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820-03-589-KIT 2019 Grip E-Bike Compression Valving

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2022 38 E-BIKE GRIP REMOTE

SELECT * FROM foxhelp_images WHERE parent = '18052' ORDER BY position
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820-18-358-KIT 2021 38 180 MAX, Grip E-Bike, Remote, Complete, Black Ano, PTL

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SELECT * FROM foxhelp_images WHERE parent = '18053' ORDER BY position
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2021 38 180 MAX GRIP E-BIKE REMOTE CART ASSY .

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SELECT * FROM foxhelp_images WHERE parent = '18054' ORDER BY position
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820-05-657-KIT 2021 38 180 MAX, Grip E-Bike, Remote, Topcap Assy

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SELECT * FROM foxhelp_images WHERE parent = '18055' ORDER BY position
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820-03-617-KIT 2020 Grip Remote E-Bike Compression Valving

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SELECT * FROM foxhelp_images WHERE parent = '18056' ORDER BY position
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820-03-593-KIT 2019 36 180 MAX, Grip E-Bike Damper Shaft Assy

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SELECT * FROM foxhelp_images WHERE parent = '18057' ORDER BY position
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820-03-591-KIT 2019 Grip E-Bike Rebound Piston Assy

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SELECT * FROM foxhelp_images WHERE parent = '18058' ORDER BY position
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820-03-590-KIT 2019 Grip E-Bike Rebound Valving

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2022 38 E-BIKE GRIP2

SELECT * FROM foxhelp_images WHERE parent = '18059' ORDER BY position
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820-18-336-KIT 2021 38 180, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete

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SELECT * FROM foxhelp_images WHERE parent = '18060' ORDER BY position
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2021 38 180 GRIP2 VVC HSR/LSR/HSC/LSC CART ASSY .

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SELECT * FROM foxhelp_images WHERE parent = '18061' ORDER BY position
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820-05-665-KIT 2021 38 Grip2 VVC TPP Damper, Topcap Assy

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SELECT * FROM foxhelp_images WHERE parent = '18062' ORDER BY position
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820-03-662-KIT 2021 36 180, Grip2 VVC HSR / LSR Damper Shaft Assy

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SELECT * FROM foxhelp_images WHERE parent = '18063' ORDER BY position
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820-03-660-KIT 2021 Grip2 VVC TTP Compression Valving

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SELECT * FROM foxhelp_images WHERE parent = '18064' ORDER BY position
img/help/page1127-NIO0/820-03-655-KIT-m.jpg

820-03-655-KIT 2021 Grip2 VVC HSR / LSR Rebound Piston Assy Long Travel

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820-03-654-KIT 2021 Grip2 VVC Mid Valving

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820-03-526-KIT 2019 Grip2 Rebound Valving, Long Travel

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2021 38 E-Bike GRIP2, E-Bike Tune

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820-18-417-KIT 2021 38 180, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete, E-Bike Tune

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2021 38 180, GRIP2 VVC HSR/LSR/HSC/LSC Cart Assy, E-Bike Tune .

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820-05-687-KIT 2021 38 Grip2 VVC TPP Damper, Topcap Assy, E-Bike Tune

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SELECT * FROM foxhelp_images WHERE parent = '19963' ORDER BY position
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820-03-662-KIT 2021 36 180, Grip2 VVC HSR / LSR Damper Shaft Assy

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820-03-677-KIT 2021 Grip2 VCC TTP E-Bike tune Compression Valving

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SELECT * FROM foxhelp_images WHERE parent = '19967' ORDER BY position
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820-03-655-KIT 2021 Grip2 VVC HSR / LSR Rebound Piston Assy Long Travel

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SELECT * FROM foxhelp_images WHERE parent = '19968' ORDER BY position
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820-03-654-KIT 2021 Grip2 VVC Mid Valving

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SELECT * FROM foxhelp_images WHERE parent = '19971' ORDER BY position
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820-03-526-KIT 2019 Grip2 Rebound Valving, Long Travel

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2022 38 E-BIKE FLOAT NA2

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2021 38 E-BIKE+ FLOAT NA2 AIR SPRING ASSEMBLIES .

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2021 38 E-BIKE+ FLOAT NA2 AIR SHAFT ASSEMBLIES .

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SELECT * FROM foxhelp_images WHERE parent = '18069' ORDER BY position
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820-05-627-KIT Topcap Assy, 2021 38, FLOAT NA2, Black

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820-02-567-KIT Neg Plate Assy, 2021 38, Inner Air Sleeve, 1.214 Bore

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